Leaf Remeshing

ORDINARY LEAF CLEANING

FILTREX DEEP CLEANING (HIGH PRESSURE)

Filtration mesh plays important role in your filtration, Filtrex industries filtration mesh is manufactured as per European standard and meets all international standards. Detailed specifications are as given below,

24 X 110 MESH AISI 316L
PLAIN DUTCH WEAVE
MICRON SIZE 80 -125 Microns

FILTREX INDUSTRIES offers a repair service, whereby top layer of wire mesh is replaced with new one. This process involves, De-riveting, Mesh cleaning with high pressure wash, Section and mesh straightening, reassembling and welding. Final riveting process is only done with professional machines, manual rivet hammering can never be reliable. There is a major difference between our service and manual jobs.

In the industrial world, maintaining the efficiency and reliability of filtration systems is crucial for consistent production and quality assurance. Leaf filters, widely used across various industries, require regular maintenance and occasional repair to ensure optimal performance. Filtrex Industries, based in Thane, Mumbai, India, offers comprehensive leaf filter repair and remeshing services, designed to restore and enhance the functionality of your filtration equipment.

The Importance of Leaf Filter Maintenance

Leaf filters are essential components in many industrial processes, used to separate solid particles from liquids. Over time, the filtration mesh on these filters can become damaged or worn out, leading to reduced efficiency and potential contamination of the filtrate. Regular maintenance and timely repair are essential to ensure that the filtration process remains effective and reliable.

Understanding Leaf Filter Remeshing

Leaf filter remeshing is a specialized service that involves replacing the top layer of the wire mesh on the filter plates. This process is crucial for restoring the filtration efficiency of the leaf filters and ensuring that they continue to meet the required standards of purity and performance. Filtrex Industries offers a comprehensive remeshing service that includes several key steps:

  1. • De-riveting: The existing rivets holding the mesh in place are carefully removed to ensure that the mesh can be safely replaced without damaging the underlying structure.

  2. • Mesh Cleaning: The old mesh is thoroughly cleaned using high-pressure washing techniques to remove any residual contaminants and prepare the surface for the new mesh.

  3. • Section and Mesh Straightening: Any deformations or misalignments in the mesh and filter sections are corrected to ensure a proper fit and optimal performance of the new mesh.

  4. • Reassembling and Welding: The new mesh is carefully placed and secured, ensuring that it is properly aligned and fitted to the filter plate. Welding is performed to ensure a secure and durable attachment.

  5. • Final Riveting: The final step involves riveting the mesh in place using professional machines. This ensures a reliable and consistent attachment, which is crucial for the long-term performance of the filter.

Key Features and Benefits of Leaf Filter Remeshing


Enhanced Filtration Efficiency

By replacing the worn-out mesh with a new one, the filtration efficiency of the leaf filter is significantly improved. This ensures that even the smallest particles are effectively captured, resulting in a higher-quality filtrate.

Cost-Effective Solution

Leaf filter remeshing is a cost-effective alternative to purchasing new filter plates. By repairing and remeshing existing filters, industries can save on capital expenses while extending the life of their filtration equipment.

Professional Expertise

Filtrex Industries employs professional machines and skilled technicians to perform the remeshing process. This ensures that the repair is done to the highest standards, providing reliable and durable results.

Compliance with International Standards

Filtrex Industries manufactures its filtration mesh according to European standards and meets all international standards. This ensures that the remeshed filters meet the required specifications for quality and performance.

Applications of Leaf Filter Remeshing

Leaf filter remeshing is applicable across a wide range of industries, including chemical processing, pharmaceuticals, food and beverage, and more. Some of the key applications include:

  • • Chemical Processing: In the chemical industry, leaf filters are used to remove impurities from various chemical solutions. Remeshing ensures that these filters continue to perform efficiently, maintaining the purity of the final products.
  • • Pharmaceuticals: The pharmaceutical industry relies on high-purity filtration to produce high-quality products. Leaf filter remeshing helps maintain the efficiency of these filters, ensuring compliance with stringent regulatory requirements.
  • • Food and Beverage: In the food and beverage industry, leaf filters are used to refine and polish liquids such as milk products, cooking oil, and beer. Remeshing ensures that these filters continue to deliver high-purity products, meeting the highest quality standards.

Choosing the Right Leaf Filter Remeshing Service

Selecting the appropriate leaf filter remeshing service depends on several factors, including the specific requirements of your industrial process, the condition of your existing filters, and the required filtration capacity. Filtrex Industries provides detailed information and technical support to help you choose the right remeshing service for your needs.

Key Considerations:

  • • Condition of Existing Filters: Assess the condition of your existing filters to determine if remeshing is a viable option. Minor damage and wear can often be effectively addressed through remeshing.

  • • Filtration Capacity: Determine the required filtration capacity based on your production volume and the flow rate of the liquid being filtered.

  • • Mesh Material: Choose the appropriate mesh material based on the specific characteristics of the liquid being filtered and the operating conditions.

  • • Professional Service: Ensure that the remeshing service is performed by professionals using high-quality materials and advanced techniques to ensure reliable and durable results.

Conclusion

Leaf filter remeshing is a crucial service for maintaining the efficiency and reliability of industrial filtration systems. By replacing the worn-out mesh with a new one, industries can extend the life of their leaf filters, ensuring consistent performance and high-purity filtration. Filtrex Industries, with its commitment to quality and innovation, offers a comprehensive remeshing service that meets international standards and provides reliable results.


Advantages

  • • Longer life of the filter leaf reduces downtime cost

  • • Highest wire thickness is being used results better mechanical strengths and longer life.

  • • Consistent filtration without clouding

  • • High tension on filtration mesh, results in uniform cake formation

  • • Multiple repairs can be performed as no physical damage to filter housing

  • • We can repair any Make filter leaf's

If You Need Any Industrial Solution ... We Are Available For You

Contact Us