Vertical Pressure Leaf Filter

Filtrex vertical leaf filtration system is high quality equipment. This filter produces a high filtrate clarity after the clarification run and is also suitable for all kinds of filter aids. VPLF (Vertical Pressure Leaf Filter) can be used for numerous batch and continues filtration process. The fluid to be filtered flows through the filter medium, which covers both side of the filter leaf. Collected solids remain on the filter leaf as filter cake. In most of the cases this filter cake is then dried through steam or Air. This dried filter cake is then dropped using vibrator activation. The regeneration time between the filtration cycles is short, with automated discharge valve filter cake can be disposed.

The most important factor while designing PLF for a particular process is product leftover in the filter media/ filter cake. There are several parameters that determines the product residual. VPLF Filtration method enhances product recovery.

We Filtrex Industries can recommend your filter design to optimize your production loss. Vertical pressure leaf filters can also be delivered as tandem units to save floor space. The pressure leaf filter itself has no rotating parts, keeping maintenance to a minimum. These advantages result in an economical filtration solution. The most important part of the pressure leaf filter is the leaf, the double sided filter leaves are made from stainless steel. The rigid filter leaves have five layers of stainless-steel wire mesh. The mesh size and material selection will add to operational efficiency and filter reliability. In most of food and beverage industry large volumes of products need to be handled, Filtrex Industries offers customized design as per product and filtration requirement, increases efficiency and economy together with reliability. Our extensive product range can be utilized for all areas of food and beverage market. Filter leaf’s detailed specifications are mentioned below. Our state of art production facility increases filter quality, automated riveting machine is used for assembling filter housing. An incorrect riveting could lead to major leak in the entire system; a single leak path in any leaf will cause a total system failure. In a machine riveted leaf leaks would not occur after long operational years.

When it comes to industrial filtration solutions, the Horizontal Pressure Leaf Filter (HPLF) stands out as a highly efficient and versatile option. Manufactured and supplied by Filtrex Industries in Thane, Mumbai, India, this advanced filtration system is designed to handle larger filtration capacities, making it ideal for a wide range of industrial applications.

Understanding the Horizontal Pressure Leaf Filter

The HPLF is engineered to meet the demands of industries that require high filtration capacities and efficient cake discharge. Unlike vertical pressure leaf filters, the horizontal design allows for larger units, providing greater filtration area and cake volume. This makes it particularly suitable for applications where the filter cake needs to be further processed rather than simply disposed of.

One of the unique features of the HPLF is its hydraulic system, which moves the housing of the filter leaves outside the filter tank. This not only facilitates easy maintenance but also enhances operational efficiency. The bonnet closure is also operated hydraulically, ensuring a secure and reliable seal during the filtration process. Additionally, the cake discharge is managed by a pneumatic vibrator, which ensures smooth and complete removal of the filter cake. As the filter is opened during discharge, monitoring the cake discharge becomes a straightforward task.

Applications and Advantages

The HPLF finds extensive use in various industries, including chemical processing, pharmaceuticals, food and beverage, and more. Its ability to handle large filtration capacities and provide easy access to the filter cake makes it a preferred choice for processes such as sulfur filtration, where rough cleaning of the filter cake is necessary.

The advantages of the HPLF are manifold. Its larger filtration area allows for higher throughput, reducing the time and resources required for filtration. The hydraulic system ensures smooth operation and easy maintenance, minimizing downtime. The pneumatic vibrator for cake discharge ensures complete removal of the filter cake, enhancing the overall efficiency of the filtration process. Moreover, the ability to monitor the cake discharge during the opening of the filter provides better control and ensures optimal performance.

Selection and Specifications

Choosing the right HPLF model depends on the specific requirements of your industrial application. Filtrex Industries offers a range of models with varying filtration areas, filter leaf counts, cake volumes, and tank sizes. The selection sheet provided on their website offers detailed information on the available models, helping you make an informed decision.

For instance, the REHF-5-CS model offers a filtration area of 5 square meters, with 7 filter leaves and a cake volume of 150 dm3. On the other hand, the REHF-150-CS model provides a filtration area of 150 square meters, with 36 filter leaves and a cake volume of 4500 dm3. The empty weight and floor area of these models also vary, ensuring that there is a suitable option for every industrial setup.

Conclusion

The Horizontal Pressure Leaf Filter from Filtrex Industries is a testament to innovation and efficiency in industrial filtration. Its unique design, advanced features, and wide range of applications make it a valuable asset for industries seeking high-capacity filtration solutions. By choosing the HPLF, you not only enhance the efficiency of your filtration process but also ensure easy maintenance and reliable performance.

Whether you are in the chemical, pharmaceutical, or food and beverage industry, the HPLF offers a comprehensive solution to meet your filtration needs. With its hydraulic system, pneumatic vibrator, and easy access to the filter cake, the HPLF stands out as a superior choice in the world of industrial filtration.

Features

  • High filtrate clarity
  • High yield low product losses - Maximum product recovery from filter cake
  • Large filtration area - small footprint (high headroom)
  • No filter cloth - no washing or cloth replacements
  • Totally enclosed operation - no contact with air/moisture
  • Positive pressure - no vacuum or lowered pressures necessary
  • Wet or dry cake discharge
  • Easy to automate - operation with minimum labor
  • Fast and effective cleaning without manual interference
  • Mechanically simple
  • Easy access to the filter leaves for maintenance or extra leaf cleaning
  • Improved housekeeping
  • Steam heating optional

VPLF SELECTION SHEET

SR.NO FILTRATION
AREA
MODEL NO FILTER
LEAFS
CAKE
VOLUME (dm3)
DISCHARGE VALVE
SIZE (MM)
TANK VOLUME
(M3)
TANK OD
(MM)
EMPTY WEIGHT
(KG)
1 2 SQ MTR REVF-2-CS 5 44 200 MM 0.25 M3 480 MM 300 KG
2 5 SQ MTR REVF-5-CS 5 110 200 MM 0.75 M3 790 MM 650 KG
3 10 SQ MTR REVF-10-CS 9 220 350 MM 1.00 M3 900 MM 750 KG
4 15 SQ MTR REVF-15-CS 9 330 350 MM 1.23 M3 900 MM 1000 KG
5 20 SQ MTR REVF-20-CS 11 440 400 MM 1.70 M3 1100 MM 1100 KG
6 24 SQ MTR REVF-24-CS 11 528 500 MM 2.00 M3 1220 MM 1270 KG
7 30 SQ MTR REVF-30-CS 15 660 500 MM 2.00 M3 1220 MM 1400 KG
8 35 SQ MTR REVF-35-CS 13 840 500 MM 2.80 M3 1380 MM 1700 KG
9 40 SQ MTR REVF-40-CS 15 960 600 MM 2.90 M3 1380 MM 2000 KG
10 48 SQ MTR REVF-48-CS 17 1152 600 MM 3.50 M3 1400 MM 2500 KG
11 50 SQ MTR REVF-50-CS 17 1200 600 MM 3.60 M3 1500 MM 2500 KG
12 60 SQ MTR REVF-60-CS 17 1440 600 MM 3.90 M3 1500 MM 2500 KG
13 70 SQ MTR REVF-70-CS 19 1680 600 MM 5.13 M3 1650 MM 2900 KG
14 75 SQ MTR REVF-75-CS 19 1800 600 MM 5.13 M3 1650 MM 2900 KG
15 78 SQ MTR REVF-78-CS 18 1872 600 MM 6.35 M3 1650 MM 3000 KG
16 80 SQ MTR REVF-80-CS 18 1920 600 MM 6.50 M3 1700 MM 3400 KG
17 100 SQ MTR REVF-100-CS 20 2400 600 MM 7.27 M3 1850 MM 4000 KG

Applications

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